diy solar

diy solar

How non-linear is battery life?

No way of really knowing.
What does 8,000 cycles mean exactly ?
Does it mean all cells fall over completely dead at 8,001 hours ?
Or does it mean that by the time you reach 8,000 hours half the cells have failed and needed to be replaced along the way, and 8,000 is the AVERAGE expected lifetime ?

I have thirty cells that have now been in constant solar service for 6.5 years.
Three cells failed dead short circuit over the first three years, one by one, almost like clockwork.
I was anticipating another failure at the four year mark, but it never happened.
No more cell failures after reaching the three year mark.
I am no statistician, but the first cell failed after probably only about 360 cycles.
The survivors are still going strong after at least 2,500 cycles.
What does it all mean ?
I have no idea.
I think a good reason to look for a bolted cell design versus welded if buying preassembled batteries, so one doesn't have to ship 100-300lb batteries back to seller for warranty work.
 
It's the yttrium doping off gassing from those 400Ah cells Daddy, poisoning the mind. As I've said before, I will take the risk and take them off your hands....for the family :)
yeah I bet you would! this summer will be the summer of home underfloor hydronic heater build. have to add another 2kw of panels first though.
 
It's the yttrium doping off gassing from those 400Ah cells Daddy, poisoning the mind. As I've said before, I will take the risk and take them off your hands....for the family :)
you know whats really sad? i keep eyeballing the next jump up for some reason...the 700 amp hour versions o_O
 
you know whats really sad? i keep eyeballing the next jump up for some reason...the 700 amp hour versions o_O
Let's face it we won't be satisfied till we get those monster 1000Ah cells.

I'll prob have to "settle" for LF560 cells with actual capacity in the 600s.... If they ever release to us end users.
 
yeah I bet you would! this summer will be the summer of home underfloor hydronic heater build. have to add another 2kw of panels first though.
This is my first real year with solar and I'm surprised at what 3kWp can do as we enter spring/summer. Def need more battery to fully capture what's possible on my end.
 
This is my first real year with solar and I'm surprised at what 3kWp can do as we enter spring/summer. Def need more battery to fully capture what's possible on my end.
I have been running with 5.6kw of panels but have another 2kw that i have not installed. for power in my 900 sqft cabin it has been more than adequate. that includes running my shop while there. Currently i cannot get the system to go below 85~90 % without purposely shutting off the SCC's.

That has been since i hooked up the new winston cells. i am fully charge even on bad days by 1100-1200 so my thought is turn the water boiler on at like 1000 and let it rip until the packs deplete to 50% and shut it down using the dry contacts from my magnum control panel based off of the shunts capacity reading.
 
Let's face it we won't be satisfied till we get those monster 1000Ah cells.

I'll prob have to "settle" for LF560 cells with actual capacity in the 600s.... If they ever release to us end users.
those should be some real kick ass cells when they bring them out. it does make it easier not needing to parallel cells to get capacity. having multiple banks of large cells allows you to shut down a pack for maintenance or whatnot without shutting your house down.
 
those should be some real kick ass cells when they bring them out. it does make it easier not needing to parallel cells to get capacity. having multiple banks of large cells allows you to shut down a pack for maintenance or whatnot without shutting your house down.
By the time they come out reportedly in Q4 this year I should be up to around 30kWh of assorted batteries, but have two jk BMS and ready for two big boy lf560 based batteries should end up being over 30kWh each depending what actual tested capacity ends up being.
 
By the time they come out reportedly in Q4 this year I should be up to around 30kWh of assorted batteries, but have two jk BMS and ready for two big boy lf560 based batteries should end up being over 30kWh each depending what actual tested capacity ends up being.
Going full victron right? that takes some of the mental strain out of it for sure. how many kW inverter you planning on?
 
Going full victron right? that takes some of the mental strain out of it for sure. how many kW inverter you planning on?
Yeah full blue except the batteries. Looking at a Quattro 5 or 10 kVA. Youngest son has some decent 120V loads like air compressor etc he's putting in a metal building/workshop in the backyard, plan is to run from the inverter in the house about 100 yards out to there, give him about 50-100A of 120V and also power house loads except the AC (240v). Then add a second inverter for 240V capability and that should suffice for house and workshop. Hot water, stove/oven, dryer and forced air furnace are all propane though I heat the house with two portable oil filled radiators (they can maintain the temps at 70 unless outside dips below 20f but if house was 30F to start would need kerosene heater etc). I'm guessing 5kVA would be fine but not a huge difference in dollars to step up to the 10k.
 
Yeah full blue except the batteries. Looking at a Quattro 5 or 10 kVA. Youngest son has some decent 120V loads like air compressor etc he's putting in a metal building/workshop in the backyard, plan is to run from the inverter in the house about 100 yards out to there, give him about 50-100A of 120V and also power house loads except the AC (240v). Then add a second inverter for 240V capability and that should suffice for house and workshop. Hot water, stove/oven, dryer and forced air furnace are all propane though I heat the house with two portable oil filled radiators (they can maintain the temps at 70 unless outside dips below 20f but if house was 30F to start would need kerosene heater etc). I'm guessing 5kVA would be fine but not a huge difference in dollars to step up to the 10k.
if the price is not crazy go bigger... your needs will expand with time. currenlty I am powering everything off of one magnum 4448 PAE so 4400 watts at 240 split phase. I am getting ready to parallel my spare so I can get 8k+ originally did not need that much but as I play around....
 
If a battery spec says:
"8000 cycles at 80% DOD at 0.5C"
Is there any way to guess how many cycles it'll do at 50% DOD or 0.25C, or elevated temperatures, or any combination thereof?
And yeah, I know that's 22 years, and I'll be lucky to be around then (yikes!), just curious how the lifetime varies depending on the various factors.

The most interesting metric is "dollars per KWHR", and the first few KWHR are going to be tens of thousands of dollars per KWHR, so knowing the expected lifetime helps get a better handle on it...

Thanks!
Typically you get roughly same or somewhat higher amount of total amp-hours with shallower discharges as long as you avoid the extremes of the voltage range.
So you can get 8000 100% DOD cycles, 16000 50% DOD cycles or 32000 25% DOD cycles.
But you won't get 80 000 10% cycles in the upper range ie 90% to 100% SOC

Temperature-wise avoid anything over 25Cel especially at high SOC. If operated below 15Cel it is better to limit the charging rate to lower than specified value.

Calendar-aging related problems/reactions are typically slower at lower temperatures so it is possible that for less frequently cycled battery pack the optimum temperature would be somewhere 10-15 Cel.
 
Well I have had 10% random failures, the other 90% are doing just fine.
Just out of curiosity, what is your bulk/absorption voltage and absorption time?
Do you have float and if so what voltage and approximate time at that level?
 
Well I have had 10% random failures, the other 90% are doing just fine.
Well if one were in Major League Baseball , with those #s’ they would be batting .900 in their whole career .

They would be the greatest player of all time…by farrrrrrrr….

They would be filthy rich too….

But since we’re not talking about baseball I say 10% failure on new gear is a tat high if one is buying good stuff….But,
It only takes a bad break or two to skew the numbers downward …

I have had no failures of new solar gear…UNTILL , I bought 16 new name brand solar panels about 2 years ago ..

8 of them had defective MC4 conectors and when hooking them up last year they crumbled in my hand like soda crackers ….fell to pieces….I cut off all 32 plugs and rigged a better connection and they work great since then…

Thus far in Solar I had Zero failures …then in one purchase I had 8 … that’s unreal…that skews my overall % of failure big time.

Sometimes bad luck just happens …not sure you can do anything about it…

You may go forward and never have another unlucky break…

Ya buy good and hope for the best…that’s all I know to do…

Good luck from here out..

J.
 
Just out of curiosity, what is your bulk/absorption voltage and absorption time?
Do you have float and if so what voltage and approximate time at that level?
These are lithium cells, not lead acid.
I charge to 3.45 volts, then hold at 3.45 volts until the sun goes down.
While its at 3.45v a fairly potent (home brew) top balancer kicks in.
 
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Thus far in Solar I had Zero failures …then in one purchase I had 8 … that’s unreal…that skews my overall % of failure big time.

Sometimes bad luck just happens …not sure you can do anything about it…

You may go forward and never have another unlucky break…

Ya buy good and hope for the best…that’s all I know to do…

Good luck from here out..

J.
Yup.
Its kind of like that.
It went for a year with no failures. At the end of two years I had two failures total, that was a bit of a worry.
At the end of three years, a third failure. So at that point I resigned myself to losing one cell per year.

Thirty years, thirty cells, with an average life of fifteen years.
Fifteen years x 365 = 5,475 cycles average.

However, its now 6.5 years with still three failures. At that rate it will take 58.5 more years for the other 27 to fail.
By then I will be 140 years old.
 
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