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Struggling to determine the perfect set up....battery memory effect considerations

Solarfun4jim

Solar seduced :-)
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Sep 22, 2019
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Sunny Scotland
The more i read about lifepo4 battery banks, the more i believe they need nursing. For a RV setting, where you need extra capacity for days without sun and 'only' have a limited solar input, it seems really difficult to commission a bank initially, programme the settings and forget about thereafter. Looking at my proposed 48v 400Ah bank with potentially only 0.05 (20A) charge rate/0.25C discharge rate and normal daily DOD of only 30%, you start to run into memory effect if terminating charging on immediately hitting 3.5v/cell and seem to need a periodic charging to 3.65v/cell to clear this memory effect. Also, if you try to cycle only up to approx 90% soc, you appear to run into other problems which get compounded by too many partial cycles.
Can anyone give me a step by step guide how to set up (16) 3.2v400Ah cells in series, to be top balanced and what settings to input into the scc, such that this is only done the once at commissioning and no further tinkering/balancing etc done for the next 10 years and no memory effect reducing capacity.....seems with these batteries, it is simply an unachievable dream. You cannot set an absorption time, since it varies with charge current and cell health and the devices for measuring the current need to be calibrated really accurately......so how best to set up the SCC???
Confused (as usual) lol.
 
LFP is not subject to Memory Effect, your spinning tires for no reason, that's a left over from the days of NimHi, NiCad and all those other nasties of the past.
@Steve_S
oh right....i was basing my comments on this article...(under the section Memory effects)
 
@Steve_S
oh right....i was basing my comments on this article...(under the section Memory effects)

wow! :oops: Is that a reliable source of information? I mean, I was almost decided to go for a lithium battery bank for a solar system I intend to build, mainly because I was pretty much convinced that any lithium variants (including LiFePo4) were not vulnerable to memory effects. The information on that article just rocked my world...
 
Yes, this was discussed in another thread at length. However, it can be ignored. This only becomes relevant in certain conditions and even if it occurs somehow and it somehow becomes a problem, it can be recovered from.
I dont understand how it can be ignored- especially for someone with a RV setup, with a large battery bank capacity to cover zero sunshine days, usage of 60%-70% of capacity max, but more normally only 30% of capacity cycling, solar charging only, at less than 0.1C and wishing no further checking/testing of the bank over the next ten years use. When i buy a car, i dont expect to check the battery every year. It simply works for the 10 years i have the car. If a house bank is installed in a RV, i expect it to simply function as normal after the initial comissioning or top balancing. What seems to be the prevailing thought amongst electrically minded folks, is that they will babysit them every 6-12 months....full charges to wipe memory effects/recheck balancing.......that is the fud.
It is all fine and dandy for 'battery manufacturer' (no ref to upnorth) guys to bluster 'for goodness sake' its a battery etc, just use it, but if something can be done to increase life expectancy of a battery bank from 10 years to 12 years, then it is worth it for the DIY'er. We dont all have several thousand £/$ to throw at battery banks. They just need to work.
So far, no one has really intimated the perfect way to commission once and run trouble/maintainance free thereafter for ten years....imo.

Are these batteries only for nerds, that have nothing better to do with their time that run meters over their cells and constantly monitor outputs and data.....what happened to fit and forget?
 
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I dont understand how it can be ignored- especially for someone with a RV setup, with a large battery bank capacity to cover zero sunshine days, usage of 60%-70% of capacity max, but more normally only 30% of capacity cycling, solar charging only, at less than 0.1C and wishing no further checking/testing of the bank over the next ten years use. When i buy a car, i dont expect to check the battery every year. It simply works for the 10 years i have the car. If a house bank is installed in a RV, i expect it to simply function as normal after the initial comissioning or top balancing. What seems to be the prevailing thought amongst electrically minded folks, is that they will babysit them every 6-12 months....full charges to wipe memory effects/recheck balancing.......that is the fud.
It is all fine and dandy for 'battery manufacturer' (no ref to upnorth) guys to bluster 'for goodness sake' its a battery etc, just use it, but if something can be done to increase life expectancy of a battery bank from 10 years to 12 years, then it is worth it for the DIY'er. We dont all have several thousand £/$ to throw at battery banks. They just need to work.
So far, no one has really intimated the perfect way to commission once and run trouble/maintainance free thereafter for ten years....imo.

Are these batteries only for nerds, that have nothing better to do with their time that run meters over their cells and constantly monitor outputs and data.....what happened to fit and forget?
Im not sure any DIY battery will be fit and forget. If you buy a Tesla power-wall or something similar it mat work that way. My Midnite charger has an equalization mode which can be set to auto run every so often maybe that is the answer IDK.

I am working on a BMS system maybe some of your concerns could be managed by a good BMS as well.
 
Im not sure any DIY battery will be fit and forget. If you buy a Tesla power-wall or something similar it mat work that way. My Midnite charger has an equalization mode which can be set to auto run every so often maybe that is the answer IDK.

I am working on a BMS system maybe some of your concerns could be managed by a good BMS as well.
Thanks Craig. At last, someone that acknowledges that these are not the simply DIY drop in replacement's for for AGM's on a RV...which are fit and forget. The electronics handle the maintainance, just like in my car battery.
 
I dont understand how it can be ignored- especially for someone with a RV setup, with a large battery bank capacity to cover zero sunshine days, usage of 60%-70% of capacity max, but more normally only 30% of capacity cycling, solar charging only, at less than 0.1C and wishing no further checking/testing of the bank over the next ten years use. When i buy a car, i dont expect to check the battery every year. It simply works for the 10 years i have the car. If a house bank is installed in a RV, i expect it to simply function as normal after the initial comissioning or top balancing. What seems to be the prevailing thought amongst electrically minded folks, is that they will babysit them every 6-12 months....full charges to wipe memory effects/recheck balancing.......that is the fud.
It is all fine and dandy for 'battery manufacturer' (no ref to upnorth) guys to bluster 'for goodness sake' its a battery etc, just use it, but if something can be done to increase life expectancy of a battery bank from 10 years to 12 years, then it is worth it for the DIY'er. We dont all have several thousand £/$ to throw at battery banks. They just need to work.
So far, no one has really intimated the perfect way to commission once and run trouble/maintainance free thereafter for ten years....imo.

Are these batteries only for nerds, that have nothing better to do with their time that run meters over their cells and constantly monitor outputs and data.....what happened to fit and forget?

Two years ago I plugged in a 12V battery string into bank,
And I plugged a 24V battery string into bank.
On 7-Jan 2019, and on 7-Jan 2020 I pulled both strings out and did a full charge, full discharge, and full recharge on the meters to figure out EXACTLY how much those LiFePo4 batteries and degraded over first 1 year, then 2 years of fairly hard use.

That's exactly 1 each 100% guaranteed charge every year.
I'm sure the panels/charge controller/BMS got them 100% charged during the summer months, I'm also equally sure they did NOT get 100% charged in the winter months.
Call me a 'FUD' if you want to, but I'm learning about LFP and BMS's, so I'm watching & learning from top quality battery manufacturers and what they do with BMS paired with their cells.

Batteries in the parallel 12V string had degraded ON AVERAGE 1.5% in 2 years,
Batteries in the Series/Parallel string had degraded ON AVERAGE 1.25% in 2 years.
I'm sure they will degrade FASTER as they get older, but that puts them right on track with the 10 year or more time frame many LFP battery makers say they can live and still work at better than 80%...

With On Board BMS, the cells were all within 0.07V of each other after 2 years.
These batteries were fully charged 'Stand By' units for at least a year before I acquired them,
And I didn't cut them open to check cells the first year, They were too new and I didn't want to damage them.

Now I have a pile of cells and BMS units that match the cells.
Probably a good thing I didn't cut them open the first year or I wouldn't have had an idea of what to look/test for in a BMS.
I'm still using them, the cases simply aren't sealed anymore.

I charge/discharged cycled each cell, recharged and connected BMS and put the entire mess back into the cases.
After sitting at least a year at full SoC (BMS Controlled),
And after two years of 50% to 85% discharge/recharge in my hands, 0.07V (7/100 of a Volt) is all the cells were out, from highest to lowest.
I'd say a good BMS is a requirement, but no one wants to talk management, they would rather talk, and talk, and talk, and talk about what *Could*, *Possibly*, *Might* happen...

The CHARGE CONTROLLER isn't anywhere nearly as important as the BMS.
Buy $3k or $4k worth of cells, then hang a $20 BMS on it, you get what you paid for and probably deserve...

Buy a BMS that both top and bottom controls, has both charge & discharge balancing, has a cut off at high/low voltage, and the cells live.
It's about that simple...
Like anything else, the more features, the more you pay, but it's a 10+ year investment, which can go on the next battery string, assuming something better than LFP comes along in those next 10+ years...
And that's assuming someone doesn't make a better BMS in the next few years, you can always switch out BMS fairly easily on battery strings you built, and BMSs aren't hateful expensive.

You can continue to loose sleep and get wound up, or you can take it from someone that's running large battery banks already and check on things from time to time, just in case...

LFP is not subject to Memory Effect, your spinning tires for no reason, that's a left over from the days of NimHi, NiCad and all those other nasties of the past.

Steve bought a BMS that cuts off charging, and cuts the battery off when it reaches his preset discharge threshold, Done & Done.
The $2,800 12V batteries I got surplus do the same thing inside the BMS, the battery has to drop 1/2 volt before charging will resume, and it cuts off completely until the battery is 1/4 charged on the low end,
But then again, these were $2,800 when new and are used in no-fail medical devices.
I'd say Steve installing relays to cut off high/low charging was the most cost effective way to go in his home system.
Steve didn't pay $1,000 for a BMS that does those things inside the case of a 12V battery...

As for RV guys, they are on their own.
Sealed batteries, BMS inside, I'd go with someone that has a 10 year warranty like BB instead of loosing sleep about what *Might* happen, just cover my ass with a warranty...
 
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Two years ago I plugged in a 12V battery string into bank,
And I plugged a 24V battery string into bank.
On 7-Jan 2019, and on 7-Jan 2020 I pulled both strings out and did a full charge, full discharge, and full recharge on the meters to figure out EXACTLY how much those LiFePo4 batteries and degraded over first 1 year, then 2 years of fairly hard use.

That's exactly 1 each 100% guaranteed charge every year.
I'm sure the panels/charge controller/BMS got them 100% charged during the summer months, I'm also equally sure they did NOT get 100% charged in the winter months.
Call me a 'FUD' if you want to, but I'm learning about LFP and BMS's, so I'm watching & learning from top quality battery manufacturers and what they do with BMS paired with their cells.

Batteries in the parallel 12V string had degraded ON AVERAGE 1.5% in 2 years,
Batteries in the Series/Parallel string had degraded ON AVERAGE 1.25% in 2 years.
I'm sure they will degrade FASTER as they get older, but that puts them right on track with the 10 year or more time frame many LFP battery makers say they can live and still work at better than 80%...

With On Board BMS, the cells were all within 0.07V of each other after 2 years.
These batteries were fully charged 'Stand By' units for at least a year before I acquired them,
And I didn't cut them open to check cells the first year, They were too new and I didn't want to damage them.

Now I have a pile of cells and BMS units that match the cells.
Probably a good thing I didn't cut them open the first year or I wouldn't have had an idea of what to look/test for in a BMS.
I'm still using them, the cases simply aren't sealed anymore.

I charge/discharged cycled each cell, recharged and connected BMS and put the entire mess back into the cases.
After sitting at least a year at full SoC (BMS Controlled),
And after two years of 50% to 85% discharge/recharge in my hands, 0.07V (7/100 of a Volt) is all the cells were out, from highest to lowest.
I'd say a good BMS is a requirement, but no one wants to talk management, they would rather talk, and talk, and talk, and talk about what *Could*, *Possibly*, *Might* happen...

The CHARGE CONTROLLER isn't anywhere nearly as important as the BMS.
Buy $3k or $4k worth of cells, then hang a $20 BMS on it, you get what you paid for and probably deserve...

Buy a BMS that both top and bottom controls, has both charge & discharge balancing, has a cut off at high/low voltage, and the cells live.
It's about that simple...
Like anything else, the more features, the more you pay, but it's a 10+ year investment, which can go on the next battery string, assuming something better than LFP comes along in those next 10+ years...
And that's assuming someone doesn't make a better BMS in the next few years, you can always switch out BMS fairly easily on battery strings you built, and BMSs aren't hateful expensive.

You can continue to loose sleep and get wound up, or you can take it from someone that's running large battery banks already and check on things from time to time, just in case...



Steve bought a BMS that cuts off charging, and cuts the battery off when it reaches his preset discharge threshold, Done & Done.
The $2,800 12V batteries I got surplus do the same thing inside the BMS, the battery has to drop 1/2 volt before charging will resume, and it cuts off completely until the battery is 1/4 charged on the low end,
But then again, these were $2,800 when new and are used in no-fail medical devices.
I'd say Steve installing relays to cut off high/low charging was the most cost effective way to go in his home system.
Steve didn't pay $1,000 for a BMS that does those things inside the case of a 12V battery...

As for RV guys, they are on their own.
Sealed batteries, BMS inside, I'd go with someone that has a 10 year warranty like BB instead of loosing sleep about what *Might* happen, just cover my ass with a warranty...
Hi jeephammer....i dont think this comment is fair representation of what i was saying..."Call me a 'FUD' if you want to "....i wasnt calling anyone FUD, i was calling the process of rechecking cell balancing every year FUD. I dont go out to my car and check the battery in it. From the perspective of the DIY'ers, that Will's video's are pulling in, there is an expectation of learning how to set up the system initially~(calibration as it were) and then to simply get on with life.....not have to remember circuits/electrical etc.
Furthermore, i'm not getting wound up about anything, simply asking questions pertaining specifically to a RV set up.
As regards Steves comments, other than the cell balance aspect, i dont see a BMS as a tool that should be acting at all, it is purely for out of parameter emergencies to save your investment. The control comes from the other parts of the system and in reality, the BMS protections should never need used. (i will say though, so far the chargery unit has been my preference) .
I'm not quite sure why, but i have this distinct impression i'm putting folks backs up....not intentional. That aspergers for you.

By the way, just for complete clarity, i sincerely appreciate all the help and guidance i have been given thus far from numerous members on this forum.
 
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At last, someone that acknowledges that these are not the simply DIY drop in replacement's for for AGM's on a RV...which are fit and forget.
I've got both AGMs and some recently acquired LFPs from Lion Energy. I initially thought that the LFPs were the unicorn of the battery world where I could just set and forget and never be concerned with SoC like I do with the AGMs. Thanks to this forum I know that's not the case at all.

Ultimately I just treat both types of battery the same: meaning you have to pay some attention to how you're using them. I read somewhere a long time ago that batteries are like people. They work best in the same temperature ranges we are comfortable in, are healthier with regular exercise, and can tolerate overexertion once in a while.

I'll let you guys know if my Lion Energy batteries are still going 10 years from now.
 
I've got both AGMs and some recently acquired LFPs from Lion Energy. I initially thought that the LFPs were the unicorn of the battery world where I could just set and forget and never be concerned with SoC like I do with the AGMs. Thanks to this forum I know that's not the case at all.

Ultimately I just treat both types of battery the same: meaning you have to pay some attention to how you're using them. I read somewhere a long time ago that batteries are like people. They work best in the same temperature ranges we are comfortable in, are healthier with regular exercise, and can tolerate overexertion once in a while.

I'll let you guys know if my Lion Energy batteries are still going 10 years from now.
????? i'll check back in ten years
 
I also was unaware of the tinkering needed on large battery banks with small solar arrays...

perhaps having a switch between sections of banks in RV’s would help?
Fully charged bank, partially discharged, break up the bank, and what amps would only partially recharge a large bank could fully charge a small section at a time... once the small set is fully charged, the next small set gets fully charged?

I don’t know, but it might ease transitions and minimize the memory effect.
 
There is absolutely NO MEMORY AFFECT at all with LiFePO4 batteries. PPL writing these articles that say there is memory are basically the "flat earth" guys of the chemical world - OR they are taking some very rare and bizarre moments and writing about those .. I'm sorry for being so blunt but seriously there has been 1000's of academia, govt, and contractor papers written on the subject and i just don't want anyone to think wrong and pass on rumours..

One of the best papers on the subject written by the US Govt is at https://www.ncbi.nlm.nih.gov/pubmed/23584142 .. My boss was one of the PhD's (Chemical engineering) that helped write it. There are 149 citations and over 50 test result graphs all clearing stating that there is NOT 10% - nor 5% nor 1% -- but ZERO percent Memory ...

YES there is voltage loss if you don't operate the LFP corretly -- but thats 1000% different then memory loss ..

And as for LFP not being drop and go in the RV industry -- being in the petroleum exploration division of a major oil company we have hundreds of Trailers and RV's and virtually everyone has a solar backup and virtually everyone has had their WetCells or AGM swapped out with LFP when the batteries needed replacing .. and honestly -- all we did was reset the SCC to new parameters -- top balance the batteries -- and never look back .. AND all we use the BMS's for is high voltage cutoff / low voltage cutoff / and HI/LO TEMP cutoff .. we don't even balance again after they have been top balanced - because we have NEVER found a need to unless a cell completely collapses ...
 
There is absolutely NO MEMORY AFFECT at all with LiFePO4 batteries. PPL writing these articles that say there is memory are basically the "flat earth" guys of the chemical world - OR they are taking some very rare and bizarre moments and writing about those .. I'm sorry for being so blunt but seriously there has been 1000's of academia, govt, and contractor papers written on the subject and i just don't want anyone to think wrong and pass on rumours..

One of the best papers on the subject written by the US Govt is at https://www.ncbi.nlm.nih.gov/pubmed/23584142 .. My boss was one of the PhD's (Chemical engineering) that helped write it. There are 149 citations and over 50 test result graphs all clearing stating that there is NOT 10% - nor 5% nor 1% -- but ZERO percent Memory ...

YES there is voltage loss if you don't operate the LFP corretly -- but thats 1000% different then memory loss ..

And as for LFP not being drop and go in the RV industry -- being in the petroleum exploration division of a major oil company we have hundreds of Trailers and RV's and virtually everyone has a solar backup and virtually everyone has had their WetCells or AGM swapped out with LFP when the batteries needed replacing .. and honestly -- all we did was reset the SCC to new parameters -- top balance the batteries -- and never look back .. AND all we use the BMS's for is high voltage cutoff / low voltage cutoff / and HI/LO TEMP cutoff .. we don't even balance again after they have been top balanced - because we have NEVER found a need to unless a cell completely collapses ...
The link you post says little other han there is a memory effect...

Did you post the correct link?
 
I also was unaware of the tinkering needed on large battery banks with small solar arrays...

perhaps having a switch between sections of banks in RV’s would help?
Fully charged bank, partially discharged, break up the bank, and what amps would only partially recharge a large bank could fully charge a small section at a time... once the small set is fully charged, the next small set gets fully charged?

I don’t know, but it might ease transitions and minimize the memory effect.
The thing about RV battery banks, is that they are likely to be built in, under a bench etc. Getting access to them every 6-12 months to check on the balancing would be a PITA. Initially, i had thought that an active balancer would distribute up to 6A to each individual cell, all the way up and all the way down, thus no further possible problems with unbalanced cells. Thats not how they work....shocker. My understanding is now, that they mainly do their 'work' in the 'knees', where the detectable voltage difference becomes apparent, however, they struggle to keep up, with the rate of change. With passive balancers, they bleed off energy from the single highest cell once in the knees. So all the talk about cycling battery banks between 75% - 25% SOC to achieve many more cycles, is in reality, just tosh and cant be accomplished in a practical sense by the average DIY'er. So is charging well below the ceiling at say 3.4v/cell or below, trying to stay below the 90% SOC. You need to reach the higher voltage to activate the ions and trigger the passive balancing once in the knees.

Now, may well be, by much anecdotal evidence from members, that the amount of cell 'drift' is so minimal, as to be pointless worring about, but nevertheless, they all want to keep checking on them....i'd say that was a niggle.....lol.
 
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