diy solar

diy solar

House burned down

The pictures only show 6 strings, but in the build string where he replaced the leaking cells he shows where he had 7 strings made with 112 280ah cells. Also if you read the whole thread where he is building out his battery banks he started in a black metal cabinet then moved to a long wall of cells.

So 7 strings * 16 cells all using cell top balancers controlled by a single BMS. Interesting way of doing it but has the benefit of one controller keeping all 112 cells balanced. And the balance leads don't need any special identical length because the cell top balancer just lets through enough current to do the job. I believe he is using a 2 amp model of this.



I agree it was likely a venting cell that caused overcurrent to blow a fuse that caught on fire providing the spark.
Effectively, 7-15kwh batteries using all one singular BMS? That doesn’t sound fun at all
 
It's a Batrium, they are designed for that and more.
I don't think running seven strings in parallel like was being done is a supported configuration from Orion. I believe they would spec one watchmon and shunt per string, not one watchmon and then multiple parallel strings.
 
I don't really know much about Orion Batrium but my understanding is per normal specification each string of 16 cells would have a watchmon, and multiple blockmons, and a shunt. If there's an issue with a cell in the string the shunt will open and that battery is isolated.
 
It's a Batrium, they are designed for that and more.
Using 112 Blockmons (one on each cell) to a single Watchmon still does not sound fun.

Here’s the wiki for just the Blockmon, this wiki makes me now ponder more possibilities of the OP set up and potential failure points.
 
This gives me an idea how to better protect parallel batteries. Install current shunt or hall shunt and contactor on each series string. If current sharing suddenly deviates from equilibrium then disconnect offending string. Doing this prevents other good strings from dumping current into shorted string. The hardware to do this already exists on rack batteries in their BMS boards making this only a question of firmware modification.
 
I am glad i have my thermal imaging attachment on my ipad.
It is an invaluable tool for stress testing builds.

They arent cheap, but they are amazing and im thinking a DIY necessity.
I bought a flir, but what is considered "hot"?
 
Batrium has a 17 page document specifically about parallel systems

In the OP build thread @Ampster says he too was running a single batrium on 2 packs and was facing some difficulty. Idk what his resolution was, but at the time he mentioned adding more BMS instead of sharing
Almost every page of that document warns against running multiple strings in parallel without taking specific safety measures to be able to disconnect each string automatically, the section about the dangers of eddy currents foresees an issue where a single cell failure could cause a cascading issue that moves from string to string.

Screenshot_20240430_165531_Samsung Notes.jpg

Screenshot_20240430_165938_Samsung Notes.jpg
 
Almost every page of that document warns against running multiple strings in parallel without taking specific safety measures to be able to disconnect each string automatically, the section about the dangers of eddy currents foresees an issue where a single cell failure could cause a cascading issue that moves from string to string.

View attachment 212509

View attachment 212510



Which brings us full circle back to the idea of


Cell shorted/vented for unknown reason, fuse blew/melted/caught on fire, then everything went out of control.


OP was using the fuse type that Victron recommended.

I think we as a group generally think a class T on each string would have let the bad cell fail without taking all the other strings and the house with it.

Many possible causes of the cell vent, no way to dig any deeper with what is left
 
This gives me an idea how to better protect parallel batteries. Install current shunt or hall shunt and contactor on each series string. If current sharing suddenly deviates from equilibrium then disconnect offending string. Doing this prevents other good strings from dumping current into shorted string. The hardware to do this already exists on rack batteries in their BMS boards making this only a question of firmware modification.
Batteryhookup has the tyco 500A relays for peanuts if you weren't aware, they have a version with fuse already attached sometimes.

 
Batteryhookup has the tyco 500A relays for peanuts if you weren't aware, they have a version with fuse already attached sometimes.



you must be listening to @timselectric - he is the contactor king.
 
In the OP build thread @Ampster says he too was running a single batrium on 2 packs and was facing some difficulty.
I have always run an Orion BMS on a single pack. Initially it was 2P16S and then 3P16S. The only issue I had was since these were Grade B cells the meager balancing current of the Orion could not make much of a dent in a group of three parallel cells totalling 840 Ahrs so I disabled the balancing on the Orion and used a JK 2 Amp active balancer. Other than that the Orion was robust with a 400 Amp contactor and a very accurate Coulomb Counter.
 
So, dumb question - when running the Orion BMS how much current can be drawn from the batteries? He is using 280ah cells in 16s configuration. I don't think he ever mentioned an exact brand?

But what would be a safe assumption of the C rating of the battery strings?
 
So, dumb question - when running the Orion BMS how much current can be drawn from the batteries?
The Orion BMS uses a contactor and the limit can be set by the user subject to the capacity of the current shunt used. However I did not see anything that said the OP was using an Orion BMS. I thought it was a Batrium?
 
So, dumb question - when running the Orion BMS how much current can be drawn from the batteries? He is using 280ah cells in 16s configuration. I don't think he ever mentioned an exact brand?

But what would be a safe assumption of the C rating of the battery strings?
I believe the smaller shunt is rated for 400A but can handle 500A for short periods.
 
The Orion BMS uses a contactor and the limit can be set by the user subject to the capacity of the current shunt used. However I did not see anything that said the OP was using an Orion BMS. I thought it was a Batrium?
Crap, this might be my fault. I thought the two were the same. 🤦‍♂️ I thought one was the company name and one was the series of product
 
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