diy solar

diy solar

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  • Post in thread: Some pictures from my boat upgrade

    Thought I'd share some pictures of the upgrade I did on my 27' sailboat First, the main DC electrical compartment. On the top-right side of the image is a 460Ah 2p4s LiFePO4 battery, managed by a REC ABMS. The Blue Sea 7713, and Lynx Distributor are on the high side. The low side of the DC...
  • Post in thread: Birth of a new LiFePO4 DIY Battery

    Just thought I'd share my shiny new 460AHr, 2p4s LiFePO4 battery bank: Each pair of cells is paralleled using the bus bars that shipped with the cells, and each cell pair is chained to the next with two 2AWG jumpers. In turn, the class T fuse connects to the bank with equal length parallel...
  • Post in thread: How to avoid the tremendous hidden taxes on solar and related equipment.

    I'm happy to pay the "Peace of Mind" tax. The system I built is on my boat, which when not in use sits unattended at the dock. It absolutely needs to be safe and reliable, and be remotely monitorable. When we are away from the dock, I'm also literally sleeping right on top of it, so again safety...
  • Post in thread: Electric water heater: Any insight/experience?

    Be design, mix valves will fail safe (ie cold). This is a safety critical system as 90C water would be exceedingly dangerous coming out of a tap or shower head. That said, all the hose we use for our plumbing system is rated for 90C.
  • Post in thread: Securing Victron VE.Direct cables?

    Don't even need to do that. Mate the connectors, then apply a small blob right where the connector touches the body. That's enough to hold the connector in against vibration, but easy enough to pull out again if you need to undo the connector. Source: Worked for a small defence contractor that...
  • Post in thread: Many here say that an alternator should not be connected to LiFePO4 and that one should use DC-DC Charger

    On my Ericson 27, there just isn’t much room for solar panels. I’ve got 120W on the dodger, and another 200W portable that I can unfold. The rest of the boat is primarily sailing hardware. Plus, the dirty secret when it comes to sailing on my part of the world is that realistically, you’re...
  • Post in thread: How do you do your own Structural Engineering report for roof mounted solar panels

    Almost by definition you can’t do this. I presume you’re not a PE (Professional Engineer), and if you were, you’d likely be in a conflict of interest. What you can do is contact various companies that can do this, and see what you can do to make their job as simple and as cheap as possible.
  • Post in thread: Use a fuse - and wear safety glasses... This could have been very bad.

    Reminds me of the Lucas Electric Guide for Fuse Replacement: https://mgb1967.com/lucas-guide-to-fuse-replacement/lucas-fuse-replacement-chart/
  • Post in thread: Off-Grid earth grounding to clear Open Ground

    Doesn't matter if you're on or off grid. If you're doing electrical in a permanent structure, you're still subject to code whether you like it or not. I work with an organization that is way off-grid in WA. You had better believe that we still need to pull county permits, and get inspections for...
  • Post in thread: Energy Efficient Electric Heaters?

    Well, by definition, they’re 100% efficient. It’s just that there are even better ways to achieve the heating.
  • Post in thread: Our NEW GO-TO LiFePO4 vendor...09.20.21

    Another happy customer here. Purchased 8x 230AHr w/ welded studs from Docan. They arrived at my package delivery place in Point Roberts within just a few days of my order, from the Houston warehouse. Packaging was great, and using a calibrated Fluke multimeter I was able to verify that all...
  • Post in thread: Birth of a new LiFePO4 DIY Battery

    Thought I would share an updated photo now that all the high current wiring is complete. Next up is the AC wiring (inverter chargers is just out of the picture) and control system. Probably a day’s work, but unfortunately I’m off on a business trip for a week.
  • Post in thread: How do you ensure you are getting a cold weld in a crimp?

    Best way is to put it under max load (say full inverter load) and observe the joints with a thermal camera. If you have a good crimp, they’ll stay cool. If you have a bad crimp, they’ll heat up due to increased resistance.
  • Post in thread: What happened to the 24v DIY system web page?

    It all really comes down to how its implemented. At the nonprofit I work with, we have our own private hydro-electric power system. In the power house, there is 2400V delta 3 phase running through open cable trays using relatively simple insulated wire. However, said cable trays are hung a good...
  • Post in thread: Finished! Boat refit, EVE 13.5 kWh, Victron, REC, Nordkyn, Blue Sea

    Just to let you know, it’s entirely possible to drive the ML-RBS “properly” from the REC BMS, if you add a couple of passive components. All it takes is a couple of capacitors (100 microfarad 36v electrolytics will be fine), a couple of resistors, and a couple of LEDs. As the REC flips the main...
  • Post in thread: Shipping and Customs to Canada from Signature Solar

    When I bought my cells from Docan, I just had them shipped to Point Roberts, WA and brought them across myself. Had to pay GST/PST, but nothing other than that.
  • Post in thread: Many here say that an alternator should not be connected to LiFePO4 and that one should use DC-DC Charger

    I mean, we could, but I also admit to a bit of vanity and don't really want her to look like a floating power station. The reality is that we're probably motoring 4 to 5 hours a day when we're actively using her, so that's more than enough to keep the batteries topped up. When we're doing a...
  • Post in thread: LIFEPO4 battery installation safety protocols

    If it isn’t specified, my rule of thumb is to apply just enough torque to pull the split washer flat. Standard buildup should be flat washer, split washer, then nut. You do also have to be careful as in these situations, the stud or threads are often made of brass or copper, which is much...
  • Post in thread: Many here say that an alternator should not be connected to LiFePO4 and that one should use DC-DC Charger

    The problem with something like that is it means I’m now carrying two types of fuel on my boat. Diesel for my main engine, and a Jerrycan of gasoline for the range extender. The beauty of modern alternator regulators is that they can do everything needed to achieve the same goals while not...
  • Post in thread: What happened to the 24v DIY system web page?

    On the topic of 24V being useful or not, it is the second most common voltage in the marine industry. Most recreational stuff is 12V, most commercial stuff is 24V, and dual purpose is 10-36VDC. The system I’m building for my boat will be 2p4s, mostly because then I don’t need converters for...
  • Post in thread: Sailboat upgrade to EVE LiFePO4 600ah @ 12v - design review

    So my REC, with all the needed bits, other than contactors (which would also be needed for the Taos) cost me around $500. For a solution that’s known to integrate with both my alternator regulator and power system. Looking at the comparison chart, I don’t know that the Taos is $400 better. But...
  • Post in thread: Off-Grid earth grounding to clear Open Ground

    GFCIs are (the only) permissible way to provide a 3 prong outlet when you do not have an actual Protective Earth. They work by monitoring the current in the hot and neutral wires and, if they differ by more than 5mA, tripping the outlet. The site where I've done a lot of electrical work (under...
  • Post in thread: Future of DIY LiFePO4 looks bleak…

    While this is wildly off topic for this thread, I’m just going to point out that the whole McDonalds coffee case is wildly misunderstood. It’s often portrayed as a frivolous, oversized lawsuit, but the reality couldn’t be furhter from the truth. Prior to the incident in question, McDonalds had...
  • Post in thread: Some pictures from my boat upgrade

    We have 120W of solar on the dodger (2x 60W 24V solar panels). We could probably add more capacity if we didn't mind turning the boat into a floating PV power station, but I'll admit to some vanity in how she looks on the water. The rest of deck space is taken up by control lines and halyards...
  • Post in thread: 12/24/48v - how to know what is optimal for 42’ Trawler yacht?

    So, what you need to look at your loads. If most of your loads are AC, then yeah, going for a 48V system will make sense. If a lot of your loads are 12VDC (lighting, refrigeration, bow thruster, etc… ) it might make more sense to be 12VDC. If your 12V loads are relatively modest, it likely makes...
  • Post in thread: Complete Off Grid Grounding??? some Questions

    In the end, only two things really matter. First, is it safe? And secondly will your AHJ sign off on it.
  • Post in thread: Permits, sorry to ask

    As a rule, if it is a permanent installation connected to a structure, it needs to be permitted. How you define permanently installed is where you can get into the argument with your AHJ. The bigger issue is if you ever do have a situation where you wind up with a fire, or something else where...
  • Post in thread: BUSBAR for Marine Environment

    Normal for the marine environment, I believe is actual tin plated. (literally "tinned").
  • Post in thread: CHECK MY WORK please

    If you’re near a coast, your local marine store will have them tinned, as pretty much all electrical on a boat/ship is tinned due to being in a marine environment. Of course, you’ll pay the marine premium for your pleasure.
  • Post in thread: What happened to the 24v DIY system web page?

    NEC typically kicks in for voltages > 48VDC, which is why things like lawn/garden lighting and so forth is 48VDC. The question is whether the AHJ and insurance company would treat a 48v nominal battery as 48V, or consider it to be closer to its true voltage of 56V. If the latter, then NEC...
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