diy solar

diy solar

Wife wants to use her 1500 watt convection oven.

wkyongae

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May 30, 2021
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Happy wife happy life right.
So I have 6 panels totaling 1800 watts and use 8 Trojan 305p lead batteries. 4000 watt Samlex inverter and Flexmax 80 charge controller. Only during the cold days of winter can we use the oven during the day for any length of time. Wifey wants to be able to power it for at least two hours. Soo. Choices do I expand by three panels adding 900 watts and another charge controller or expand the battery bank to lifpo and delete the lead acid. Which is cheaper and which works best with my 2000 watt generator on cloudy days?
 
Happy wife happy life right.
So I have 6 panels totaling 1800 watts and use 8 Trojan 305p lead batteries. 4000 watt Samlex inverter and Flexmax 80 charge controller. Only during the cold days of winter can we use the oven during the day for any length of time. Wifey wants to be able to power it for at least two hours. Soo. Choices do I expand by three panels adding 900 watts and another charge controller or expand the battery bank to lifpo and delete the lead acid. Which is cheaper and which works best with my 2000 watt generator on cloudy days?
Youll never regret adding more panels 🤷‍♂️
 
The only gotcha I see is the batteries can't be charged by more than ~1440 watts, ~180 watts per battery. (10% Max charge rate, 30 amps at 6 volts per battery = 180 watts. So 8 batteries ~ 1440 watts. (Your actual max charge rate Both % wise and battery amp hour will change this slightly in your favor, but not much).

So the panels will provide less energy than the oven, so it will continue to draw the remainder from the battery. When the oven is shut off, for a period of time the panels will charge the batteries in excess of the max charge rate of ~1440 watts.

It's supposed to be "not bad to shortly" exceed the max charge rate. I don't know what short was.

I do know that one reason I swapped from lead acid to lithium is the situation I described above. My max charge rate was 13% which equted to 60 amps, but my panels would push 72 amps after the microwave shut off until the batteries were charged again.

I don't know how truly harmful t is to a battery to overcharge it. A microwave did not run long and the battery recovered quickly. A 1500 watt toaster oven would run longer. I decided the risk to my $1000 batteries was not worth it.

Honestly though, when I used the microwave, it was usually earlier in the day before the panels had enough to exceed the max, it was only a handful of times the panels could push that much power.
 
The power for the inverter will be coming from the battery bank, so the two options are:
- Increase the battery pack size
- Run a small generator for 2 hours on those occasions and feed it into the battery bank with a charger.

The generator will probably be the fastest and easiest, and also provides a back up plan.
 
The only gotcha I see is the batteries can't be charged by more than ~1440 watts, ~180 watts per battery. (10% Max charge rate, 30 amps at 6 volts per battery = 180 watts. So 8 batteries ~ 1440 watts. (Your actual max charge rate Both % wise and battery amp hour will change this slightly in your favor, but not much).

So the panels will provide less energy than the oven, so it will continue to draw the remainder from the battery. When the oven is shut off, for a period of time the panels will charge the batteries in excess of the max charge rate of ~1440 watts.

It's supposed to be "not bad to shortly" exceed the max charge rate. I don't know what short was.

I do know that one reason I swapped from lead acid to lithium is the situation I described above. My max charge rate was 13% which equted to 60 amps, but my panels would push 72 amps after the microwave shut off until the batteries were charged again.

I don't know how truly harmful t is to a battery to overcharge it. A microwave did not run long and the battery recovered quickly. A 1500 watt toaster oven would run longer. I decided the risk to my $1000 batteries was not worth it.

Honestly though, when I used the microwave, it was usually earlier in the day before the panels had enough to exceed the max, it was only a handful of times the panels could push that much power.
Assuming 48v system?
Not 2 strings of 4 batteries for 24v?

Trojan recommended max rate is 13% of the C20, so thats 42.9 amps. Plus with useage from the inverter, loses, and non perfect conditions. I wouldnt worry about adding 900w to the current 1800w array. Not all of the power goes "into" the batteries.
 
Sorry my bad 24vdc inverter. I run my panels in a 3s2p configuration into a combiner box and I'm just about maxed out on my charge controller. I do have one more slot for another breaker if I want to add one string of one. Then I'd be over voltage by 10vdc to the controller. Would that hurt anything?
 
Happy wife happy life right.
So I have 6 panels totaling 1800 watts and use 8 Trojan 305p lead batteries. 4000 watt Samlex inverter and Flexmax 80 charge controller. Only during the cold days of winter can we use the oven during the day for any length of time. Wifey wants to be able to power it for at least two hours. Soo. Choices do I expand by three panels adding 900 watts and another charge controller or expand the battery bank to lifpo and delete the lead acid. Which is cheaper and which works best with my 2000 watt generator on cloudy days?

Find a new wife.
 
Also note I never worry about c rate because I have no intention of using these Trojans much. I never discharge more the 25% meaning I have 75% left to never use.
 
Assuming 48v system?
Not 2 strings of 4 batteries for 24v?

Trojan recommended max rate is 13% of the C20, so thats 42.9 amps. Plus with useage from the inverter, loses, and non perfect conditions. I wouldnt worry about adding 900w to the current 1800w array. Not all of the power goes "into" the batteries.
Two strings for 24v
 
Two strings for 24v
Well in that case your recommended charge rate is about 86 amps @ 24v. Still you are fine. The batteries will only take what they need. Current will drop as they charge.

It would really take "the perfect storm" to exceed the max charge rate. The batteries would have to be dead, and no loads going in the house. Then your panels would need to be making STC rated output. Its doubtful that all this lines up.
 
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