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Safety check on my simple diagram please

Travis55

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Mockup.png

Plan to run this as a backup system for now, will grid tie eventually. The transfer switch is already hooked up but none of the rest is yet.
 
fuse should go between batteries and the switch. First disconnect after meter should be bonded.

I don't see communication in this, but assuming that's implied.
 
I was under the impression that the fuse should be the first stop from the battery. Others will know.
 
fuse should go between batteries and the switch. First disconnect after meter should be bonded.

I don't see communication in this, but assuming that's implied.
Thanks! So instead of the two - 200A class T fuses, I would just need one fuse. Since it's in line on the 4/0 cable right off the battery bank would it need to be higher amperage then?

For communication, that would be the serial cable running between the two inverters and then having them set to the correct phasing I believe?
 
Looking over the manual, they should communicate with the batteries as well. So the sync cable and battery comms.

153 amp is the expected draw according to the manual as well, so 200a fuse is likely fine. 4/0 is likely overkill, but leaves you room to add more inverter without rewiring. Just have to change the fuse.
 
cable sizes all check out.
two 6548's = 13,000W
at 48 volts you could draw up to 270A from the ESS,
I would put a 300 or 350 A Class T fuse between the ESS and the DC disconnect.
I would put a 500A Victron Shunt between the ESS and the small bus Negative,
I would put Solar Assistant between the two inverters and connect all comms to SA.
 
cable sizes all check out.
two 6548's = 13,000W
at 48 volts you could draw up to 270A from the ESS,
I would put a 300 or 350 A Class T fuse between the ESS and the DC disconnect.
I would put a 500A Victron Shunt between the ESS and the small bus Negative,
I would put Solar Assistant between the two inverters and connect all comms to SA.
Thanks for mathing. I apparently need sleep and forgot to double the load.
 
Looking over the manual, they should communicate with the batteries as well. So the sync cable and battery comms.

153 amp is the expected draw according to the manual as well, so 200a fuse is likely fine. 4/0 is likely overkill, but leaves you room to add more inverter without rewiring. Just have to change the fuse.
Would that be total between the two inverters? I wasn't sure if that 153 stacks and becomes 306 from both of them drawing for split phase.
 
Would that be total between the two inverters? I wasn't sure if that 153 stacks and becomes 306 from both of them drawing for split phase.
Each inverter will draw up to 6500/48 = 135A from the ESS (battery bank) but they add since both tie into the small bus pos and neg.
The cable from the battery bank to the bus may carry double ie 270A (maybe a bit more if the inverters can take some over load to start up a motor or some other big inductive load)
A fuse on the main battery cable should be capable of 300A, a 350A may be a better choice. Put the fuse As Close As Possible to the battery end.
After the small bus, you could put a 200A class T to each inverter. not really necessary, but adds some protection in case of something bad happens.
 
Each inverter will draw up to 6500/48 = 135A from the ESS (battery bank) but they add since both tie into the small bus pos and neg.
The cable from the battery bank to the bus may carry double ie 270A (maybe a bit more if the inverters can take some over load to start up a motor or some other big inductive load)
A fuse on the main battery cable should be capable of 300A, a 350A may be a better choice. Put the fuse As Close As Possible to the battery end.
After the small bus, you could put a 200A class T to each inverter. not really necessary, but adds some protection in case of something bad happens.
Thanks, here's the updated diagram with those edits if I understood correctly. What about the bonding of neutral/ground on the transfer switch?

1708834578853.png
 
And Solar Assistant set between the two MPP 6548's - trust me you will be glad you have Solar Assistant to monitor the system, and make changes from your phone or a lap-top.

ONE N-G bond in a system - only one!

There are posts on the forum discussing the N-G bonds in various inverters, since some create a N-G bond internally only during inverting mode. In some inverters this is done with a relay and can be programed to not do it - ie if tied to a main system as I suspect you are.
In my MPP 6048's there is no program option, but they make the bonding screws easily removable with a screwdriver. I have all the MPP N-G bonds removed from mine and use a common N in the system.

This may not be the best option for your set up.
I don't know enough about your set up or the 6548 to tell you what you need to do with the ground-N
I do know to ask one thing - that transfer switch you are showing/planning - it is switching 2 conductors - L1 L2 or three conductors L1 L2 & N ?
 
Last edited:
@OffGridForGood

This is how it's set up right now, I just moved into the place last year, and the transfer switch was already installed. I assume the Red and Black LINE on the bottom + the Neutral and Ground go out to a generator hookup, which is what I was going to sub out with my inverter/battery bank setup.

1708835764131.png

1708835784950.png
 
And Solar Assistant set between the two MPP 6548's - trust me you will be glad you have Solar Assistant to monitor the system, and make changes from your phone or a lap-top.
My install is slowly coming along bit by bit. I was re-reading some posts and had a question on the Solar Assistant. Do you know if it works for split phase like I'm doing with two inverter, or only if the inverters are in parallel?

If so, how would it connect between the two inverters?

Here's what I got so far

Transfer Switch
1715456966379.png



Inverters
1715456862303.png
 
if you are making split phase 120/240 with the MPP 6548's then those MPP's need to have comms between them, each unit will connect with a USB to the Solar Assitant and report loads etc. I added a couple of expansion hubs to allow my solar assistant to have 8 USB inputs. It all works great.
 
if you are making split phase 120/240 with the MPP 6548's then those MPP's need to have comms between them, each unit will connect with a USB to the Solar Assitant and report loads etc. I added a couple of expansion hubs to allow my solar assistant to have 8 USB inputs. It all works great.

Gotcha, so instead of just linking the two inverters together with comms like usual, I just link them both to the solar assistant, and the solar assistant sits in the middle? Or do the units still link together with comms the usual way, in addition to a USB out going to the solar assistant from each inverter?
 
How are your batteries mounted? In the Eg4 rack? How long are your cable runs?

Yes, I have the EG4 server rack, I only have two batteries in there to start since they are pricey, I plan to add more bit by bit until I get the full 6 (30kw). I haven't ran the battery cables yet, I'm waiting on my flexible conduit to get here for those, but it will be close, only a few feet of cable, 4/0 to the busbar, then 2/0 from the busbar to each inverter.

I have my inverters in the garage, and my transfer switch and electrical panels are inside the house in the basement. It's a 26ft run of cables from inverter to transfer switch. 4 gauge on the neutral/line and 6 gauge on the ground.
 
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