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  • Post in thread: Lug holes too big

    Using washers is NOT an issue if they are NOT in the main current path (e.g. when torquing the cable lug from above with a nut / bolt), and where the tinned copper cable lug is in direct contact with copper posts / tin-or-nickel plated aluminum posts. Make sure to clean the posts especially if...
  • Post in thread: JK-BMS-CAN with new Cut-Off Charging Logic (open-source)

    Guys ... Let's refrain from lighting matches in a room full of gasoline vapors ... Nothing good will come out from adding insult to injury. I share your feelings, my patience was also tested greatly, but he won't learn to work in a constructive manner if we make fun of him or stuff like that.
  • Post in thread: JK-BMS-CAN with new Cut-Off Charging Logic (open-source)

    AWG 8 is quite small. I'm used to work in metric, NOT in imperial. For this kind of sizing, I usually refer to the great Legrand Power Book 04 - Sizing conductors and selecting protection devices (it's quite old from 2009)...
  • Post in thread: DIY 'Chargenectifier'

    Here Yesterday: https://diysolarforum.com/threads/diy-chargenectifier.56329/post-976116 And Here although it was another thread (and the 120VAC power was only in the chart): https://diysolarforum.com/threads/looking-for-48v-battery-charger.61308/post-972735 Anyways, better twice said than not...
  • Post in thread: JK-BMS-CAN with new Cut-Off Charging Logic (open-source)

    Well ... I also originally had a look at UKSA007 solution. "It's expensive, can you just share the code &schematic and let DIYers do it themselves?" -> NO "I'd like to have a Digital Output to trigger a forced disconnection / reconnection using a contactor. Can you implement that ?" -> NO So...
  • Post in thread: Climate change, COVID, and other things...

    Well that's not what the scientific community says. But if you listen to the oil lobby, then of course they will tell you it's a scam. About nuclear plants ... Like really ??? Besides the issue of storing the nuclear waste (well Finland found a way to deal with that), aren't you forgetting that...
  • Post in thread: LFP for EV's projected to be less than $56 per kWh within 6 months

    Isolation, BMS with 80 channels (!), Availability of Breakers, etc ? Not sure what's actual nowadays, but when I worked on an industrial battery I think off-the-shelf BMS solution was like 16s-32s. Then of course nothing prevents you from building 1 battery module of 16s-32s and put it in...
  • Post in thread: Should I test every single Cell I received and other doubts/questions after Leaking Cell

    Maybe mine is more industrial-like. Basically you also need a precharge circuit with resistors (plus fuses, switch / push button, optional contactor). Otherwise what might happen (unless your inverter precharge first or you habe a smaller charger in parallel always connected to ensure a...
  • Post in thread: DIY 'Chargenectifier'

    Same problem here. I end up buying stuff I don't need for projects I only start (and not finish)...
  • Post in thread: Lug holes too big

    The hole of the fuse terminal seems also quite big compared to the stud though. There seems a lot of surface inside the hole of the busbar/fuse that you just installed that is NOT used around (or under) the stud. This means that the electrical connection will maybe only use 10% of the rated...
  • Post in thread: DIY 'Chargenectifier'

    Yeah you also need to remove the DC- connection to Earth/PE/chassis (I guess that's what you meant by "Isolate the PCB"). Or actually connect to Earth/PE/Chassis at the middle point. I'd say a totally floating system is not a very good idea. But I believe what @mlhagema was talking about was...
  • Post in thread: JK-BMS-CAN with new Cut-Off Charging Logic (open-source)

    In a few words I'd say ... PREVENTION instead of PROTECTION ;). Let cells time to balance out. Avoid OVP and UVP as much as possible. I used to think it wasn't necessary ,.. until one battery started getting more and more unbalanced and I hit OVP all the time, 5 disconnections an hour each day...
  • Post in thread: DIY 'Chargenectifier'

    Around 70-80% of Rated Power according to their Datasheet (and which Version of the Datasheet you are looking at IMHO) for 120VAC nominal. But then if it's more like 120VAC - 10% due to grid/voltage drop/etc it's going to be rather 60-65% of Rated Power ...
  • Post in thread: DIY 'Chargenectifier'

    That's why I say to use extended units to everybody ?. 38*120 = 4560... That's higher than the 3000w rating so it cannot be. Could be 56VDC or 52VDC etc that we can debate ?.
  • Post in thread: JK-BMS-CAN with new Cut-Off Charging Logic (open-source)

    Could be, sorry for spoiling the thread 🥴
  • Post in thread: LFP for EV's projected to be less than $56 per kWh within 6 months

    Fair enough, you're not planning an HVDC station yet ? But also at 600V it's not only a matter of "normal" insulation. Plastic insulation / "thickness-wise" is OK, but you must also factor in your clearance, creepage, impulse voltage, etc. Also 96V (DC !) is quite a lot for many DC MCBs...
  • Post in thread: JK-BMS-CAN with new Cut-Off Charging Logic (open-source)

    Don't you have this in your config file ? logger: hardware_uart: USB_SERIAL_JTAG # level: DEBUG # For Debugging only level: INFO # For Production Make sure level is NOT set to DEBUG !
  • Post in thread: JK-BMS-CAN with new Cut-Off Charging Logic (open-source)

    Same feeling here ... Would be better to have an "all-in-one" software or at least a "all-in-one" framework going forward. But it is what it is. I can also understand people doing their own spinoffs. Their use case is quite specific, integration is different, they might not be able to wait, etc...
  • Post in thread: LFP for EV's projected to be less than $56 per kWh within 6 months

    Well if you want to take it up a notch we can talk about 5MW+ Turbine Generators and Transformers. I'm not saying all manufacturers do it, but in my field we are around 690VAC on the grid (LV of Transformer) and up to 1000VAC on the loaded generator. You get several kA in each converter (and...
  • Post in thread: Looking for 48V Battery Charger

    Well the trick is either to Precharge the charger output capacitor through a resistor OR ... simply have a breaker (which you would need anyways !) on the output of the charger. 1. Open the breaker on the DC side so charger/battery are isolated from each other 2. Connect charger to 240VAC 3...
  • Post in thread: JK-BMS-CAN with new Cut-Off Charging Logic (open-source)

    Isn't there a "error(S)" or "error bit mask"? The syssi code had it at least. Otherwise errors in the inverter I would guess
  • Post in thread: DIY 'Chargenectifier'

    Ah Gentoo. Those good and bad old days. I learned a lot on it, but unfortunately had to give up ... Too much maintenance burden and dependency solving (package.mask, package.accept_keywords, ...) for me. Nowadays I'm mostly on Debian for Servers and Ubuntu on Desktops. Even though I hate Ubuntu...
  • Post in thread: LFP for EV's projected to be less than $56 per kWh within 6 months

    Be a bit wary of Docan. I'm not sure I would go as far as calling them scammers but... Maybe just bad experience on my end but one cell came leaking electrolyte and they were like "it's fine, just use it" 🙄🙄🙄 At least now nkon in Europe has some decent warranty and approx same prices, so that...
  • Post in thread: DIY 'Chargenectifier'

    No. I'm evil: `root` :ROFLMAO:
  • Post in thread: Climate change, COVID, and other things...

    Well I don't fully agree with him. BUT, what governments did with these vaccines "are safe no worries etc" ... Then you find out that Pfizer faked their study. Government NOT registering complaints (easy to say that there are less than 0.1% of people having side effects if you REFUSE to...
  • Post in thread: LFP for EV's projected to be less than $56 per kWh within 6 months

    Well it's technically still low voltage (< 1000VAC/1500VDC) for all standards and purposes. Even ELV (< 120 VDC). But yeah, for Touch Protection ABSOLUTELY WEAR GLOVES. Concerning Arc Flash I partially disagree: 48 VDC in itself is already quite dangerous and should be stated as such. By the...
  • Post in thread: DIY 'Chargenectifier'

    I think they are designed for redundant / parallel operation. Same as redundant power supplies for servers for instance. You don't want the faulty psu to go into short circuit, rendering the good psu totally useless (and without a fuse in between them) ?.
  • Post in thread: JK-BMS-CAN with new Cut-Off Charging Logic (open-source)

    @MrPablo, @Der_Hannes, @Sleeper85: on a separate note, I'd appreciate if you could update the GitHub page a bit in terms of configuration. Instead of just this Maybe make it a Table since there is quite a bit of configuration that is inverter-specific Brand Model Status Reported by Inverter...
  • Post in thread: Looking for 48V Battery Charger

    I think the MATH is a bit wrong. Look at the datasheet. At around 80%-100% load you are looking at around 95.5% efficiency. Thus 3000W / 95.5W = 3141W Power factor is >0.99 for 50%-100% load thus your Apparent Power is 3141W / 0.99 = 3173 VA. Cross-check voltage drop across your cables...
  • Post in thread: JK-BMS-CAN with new Cut-Off Charging Logic (open-source)

    Yes, I don't know what's going on "behind the scenes" so I can only reach out to try to explain what would be good as a user :). It does not need to be using my script, this is my barebones approach to solve problems I can face as a user. Because imagine I change 30 different parameters and...
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