Great points
@Rocketman!
That's why I've been really hoping that more folks with straight propane generators would provide their usage/efficiency numbers.
Unfortunately, as you highlight many of those are probably also just retooled gas engine designs. Most are going to be backup generators and it mostly isn't critical for a backup generator to have maximum efficiency - and just using existing gas designs could help a ton with the production cost.
Sharpen your pencil.....
Without looking at it I assume its a small block clone ( Champion )
Not much I can do without know exactly what clone but its probably a GX160.
You can swap the head gasket out for one from Honda Gx200 to tighten up the combustion chamber a little but this is very very little.
That and advance the timing a couple of degrees ( its probably around 25 Btdc now, but it might not be clones can be all over the place you need to get a timing light on it and find out exactly where it is ).
Mostly with a tiny charger you turning propane in noise and green house gasses.
I loath alternators for charging because they are so dam inefficient, but anything is better than a trickle charger and inverter generator.
This is something made to charge batteries, but good luck buying one here....
YK60A-1 (12V-60A) Portable gasoline dc generator. Digital inverter battery charger. Compact design, weight only 17kg. Rare earth p... Ships from China.
www.ecplaza.net
Your likely stuck with an alternator build.
A few things you can do....
Get a small block 196 clone with electric start and buy a dual fuel carb for propane.
14cc head from Chinese GX160 clone and the Honda Z4M flat top piston.
This will yeild near 10.5 to compression with thin .010 head gasket.
Also check your timing and set it around 25 BTDC this is a good number and the machine will still burn pump gas ( but it should be premium if not on propane )
You may nee to play with the plug gap sometimes your have to close it up a little if you get a miss at light loads.
Chose a good alternator in the 60-80 amp range you can mount an external adjustable marine regualtor so you can charge a weak battery at an appropriate rate.
If your feeling up too it, you could buy a relay like this
And you add a solenoid and spring and make your governor somewhat responsive to load.
You have a high and low speed for a high and low charging load.
This can improve efficiency a little, but its still an alternator...
A direct drive with a lovejoy coupling can be about 10% more efficient than a V belt drive.
But you will need to look at set of tables to find out whats going to work at what RPM.
This is all a real hassel isn't it?
Inverter with the little charge is an option again....
You could look for an old generator with saturated field and exciter cranked.
Kohler made a pile of 3RM21 units in gas and NG and I still see them on Kijjiji all the time pretty cheap
Down side is that thristy 18 cubic inch flat head ( upside is power to spare and AC available while you charge in a remote start unit )
Or you can do a modernization of a unit like than with a purpose built OHV engine for Propane.
( way off down the wabbit hole now )
The takeaway here is the unit has that big exciter and two stage charger that can provide as many if not more amps....
Way back in the day Onan made a unit called an LK and it has a big exciter in it too.
Although Onan said not to use them as battery chargers Winnebago wired them up in RVs and used them to do just that.
They were good for about 10 amps ....
Oh ya the LKs usually come with a low compression head, but if you find the left head off a CCK-B tractor that a high compression engine head that will save you some propane and still give the capacity to burn pump gas ( as built the LK could burn 80 octane fuel on purpose they were weakened like this to keep you from overloading them because they could easily pull over 3000 watts with that High head )
No one will ever steal a cast iron monster and they are pretty easy to work on if you ever need too.
You can fog them up and oil them and ignore them for years and they will generaly start without much fuss
Try that with an Inverter generator lol...
Propane and NG are kind of a hassel to use in a small electric plant unless its built for that purpose.
I think its more a gimic that of any value.
For one thing its a wet fuel and if you ever heard that you make about a litre of water for every Litre of gasoline you burn that is correct. lighter fuels like propane even more so.
This means you want to get that engine under a load and warmed up to drive off the moister.
Engines will rust from the inside out if they run on propane for short light loads and never get up to temperature.
Sometimes you see it in the oil its all milky....
SO get that engine working, use more power if you have to get it loaded up for the 1st half hour so it warm enough to stay dry as the charging load tapers off....
Chain oil often especialy in winter if your using it alot 25 hours... Change oil no matter what it looks like, its full of water....