diy solar

diy solar

Planning a Sol Ark 15k system for our ranch, after solar company went bust.

AWNING DEFINITION: a sheet of canvas or other material stretched on a frame and used to keep the sun or rain off a storefront, window, doorway, or deck.

When you say awning, do you mean the ground mount the panels are attached to?
Yes, its a 4 inch square tubing rectangular frame
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Now for your existing solar panels, in order to connect them to the Sol-Ark, you will be best served by connecting as follows:

Create 4 strings of 12 panels each in series. You size panels most likely have a Voc of 37 volts. 12 panels in series will result in about 444 volts, but only about 7-8 amps.

Take 2 of the strings and combine them in parallel using a combiner box. This will result in a Voc of about 444 volts and an Imp of about 16 amps.

This will use 24 panels. Install into the first MPPT input of the Sol-Ark

Repeat this again with the remaining 24 panels and install into the second MPPT input of the Sol-Ark.
That way will save on some PV wire, breaker/fusing. But if it were me, I’d take advantage of all three MPPTs. Stings of 8 panels.
 
That way will save on some PV wire, breaker/fusing. But if it were me, I’d take advantage of all three MPPTs. Stings of 8 panels.
The only way you can "take advantage" of an MPPT connection is if the panels are of different capacities between the MPPT connections or the array is facing in a different direction and or angle. Otherwise, there is nothing to be gained. Period, end of story.
 
That way will save on some PV wire, breaker/fusing. But if it were me, I’d take advantage of all three MPPTs. Stings of 8 panels.
My thought was, if the 15K will take it, i could add more panels on a second awning later on, as i still have some of that steel tubing left over, possibly enough for an identical clone of the first one.

@glandpuck My definition of awning is a structure that will withstand a tornado and only loose its cover panels. Built to last!

And no, not martian, but i do like my peace and quiet and literally living on the offroad trails i ride 2-3 times a week.
 
Yes, its a 4 inch square tubing rectangular frame
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Rather than "awning", lets agree to call this a covered car port or RV port, vehicle cover, etc. It is not an awning.

And it may not be able to hold up in windy conditions. How far into the ground do the posts penetrate? What is the spacing between front to back row of posts and between posts in the same front or back row?

Is there any concrete in the ground to act as ballast?

And just to be certain, we are talking steel and not aluminum, correct?
 
The only way you can "take advantage" of an MPPT connection is if the panels are of different capacities between the MPPT connections or the array is facing in a different direction and or angle. Otherwise, there is nothing to be gained. Period, end of story.
Multiple MPPT systems allow for better system monitoring and diagnostics. The independent tracking of each array permits more precise monitoring of individual panel performance, simplifying troubleshooting and maintenance.
 
Steel, not aluminum, all 6 posts are concreted in, we have already had 60 mph winds since this was setup, as because we are in a mountain pass, during storms the wind comes between the hills with gusto, the structure was built with this in mind. The structure is 20x40, so every post is +/- 20 feet apart from each other post.

The steel was welded together using a regular good ole Miller gas powered stick welder, not mig or tig, on every mating surface, on both sides of that mating surface. The shiny color is because it has a Zinc/galvanized coating to prevent it from rusting.

Everywhere you see a lime green hash line is where one of the support posts is
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And it may not be able to hold up in windy conditions. How far into the ground do the posts penetrate? What is the spacing between front to back row of posts and between posts in the same front or back row?
Everything was made from the same 4x4 inch square steel tubing, no other materials were used, posts, cross beams, it is all the same 4x4 steel.
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better image to show how the first later is on top of the posts, then the 2nd layer is on top of that, and its all welded
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We then used L brackets to mount the panels to the framework, the brackets are self tapping screwed into the 4 inch steel using #8x3/4 screws,
Each solar panel has 4 L brackets roughly in each corner, except for the panels which hang over the ends slightly, on those ones they are set back where the panel crosses the steel beam, but 4 brackets all the same.

Like i said, built to last due to the winds we do get here sometimes. I missed it before until i re-read, the posts are i believe 2.5 or 3 ft deep in concrete, they were 20 feet long also, as was all the steel, but we cut them in half because we didnt want it that high, the top of the posts is about 7 ft and change high, i can reach up and touch the cross beams.
 
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The point is i don't want to sign their stupid net metering BS, when you do the price per KW jumps up to like $2.50, their headquarters got burned to the ground years back, with the slimy crap they pull, i am not surprised it happened. They are welcome to do a safety inspection, but if they try to force me to sign that crap the Sherrifs Dept will be escorting them off the property, i have enough land to build 5 more identical arrays without hindering my plans for horse activities, etc... If they want to start a problem, ill just build more, and then order them to remove the meter entirely.
If you do not want to have a interconnect agreement than after the Main disconnect panel you will need to install a transfer switch. A 200a MTS is not hard to setup. You would wire one side from the grid and the other side from your AIO. By having this MTS you could show isolation to your Elec Co. From the TS would be your panel that feeds the 3 sub panels.

If you believe that you can get away with it the Main disconnect panel can have two Service breakers, one feeding the MTS and the other feeding the AIO's AC in circuit. This way would provide potential grid export when bypassing the MTS.
 
@glandpuck @Ampster @Nobodybusiness

I just ordered more unistrut to extend the existing track on the side of the shop, 6 x 4 ft lengths, i have other uses for it if i have some left over, and if someone wants to recommend the exact items from Amazon or elsewhere, I plan to order the combiner boxes, and the cabling to get the panels connected to them today, I can at least do that much to make some progress.

Lets build me a shopping list of the accessory hardware so i can get this moving. I looked quickly on amazon and all i see is 4 and 6 string combiner boxes... I dont see any 2 strings. Should i just get 2 of the 4 string combiner boxes, and only attach 2 strings to each, leave the extra ports empty as the 4 string boxes are inexpensive enough?

Something like this??: https://www.amazon.com/EXCELFU-Combiner-Lightning-Arreste-Waterproof/dp/B09JK27BWF

@wheelman55 i called them, they said they will get back to me.
 
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@glandpuck @Ampster @Nobodybusiness

I just ordered more unistrut to extend the existing track on the side of the shop, 6 x 4 ft lengths, i have other uses for it if i have some left over, and if someone wants to recommend the exact items from Amazon or elsewhere, I plan to order the combiner boxes, and the cabling to get the panels connected to them today, I can at least do that much to make some progress.

Lets build me a shopping list of the accessory hardware so i can get this moving. I looked quickly on amazon and all i see is 4 and 6 string combiner boxes... I dont see any 2 strings.

@wheelman55 i called them, they said they will get back to me.
That was a guess as to the # of string because we really don’t know your panels Manufacture or model#.

Need
VMP
IMP
Isc
VOC

Are all the panels the same?

Once you have that you can use


Put that information in the calculator and it will tell you how many series and parallel strings you can make per MPPT channel.

Then you can order combiners.

How far is the panel array going to be from the Inverter?
 
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all panels are identical, and yes i know the vinyl is cracking on them, here in arizona we are a very dry climate thankfully, but i also plan to go through and put sealer on them, they are used panels, i paid 20 bucks a piece, the faces have no spider webing, no de-lamination, no air pockets or bubbling like ive seen on others its just the vinyl backing.
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all panels are identical, and yes i know the vinyl is cracking on them, here in arizona we are a very dry climate thankfully, but i also plan to go through and put sealer on them, they are used panels, i paid 20 bucks a piece, the faces have no spider webing, no de-lamination, no air pockets or bubbling like ive seen on others its just the vinyl backing.
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Well that was a good guess.
I put that in the calculator and it came out to 2 x 12 panel strings in parallel.

So 24 panels per MPPT channel.

10awg would be fine since I saw your video of the inverter only being a few feet from the array.

If all your panels are together in one spot then you need 2 combiners of 2 string input to 1 output or if you can find a 4 string input to 2 output.

Or you can just use Branch connectors to an IMO DC disco.
A few ways to do it..



This is a 4-2 combiner but you would have to make or buy your own MC4 pigtails.

 
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i was kinda hoping to keep the DC side simple, and plug and play as possible, is there a downfall to using the 4 string combiner box that has the shutoff and all that inside it, and just capping off two of its inputs, using it as a 2 - 1 essentially, and giving each of the sets of 24 panels its own combiner box?

IF not, what amp circuit breakers should i make sure it has?
 
i was kinda hoping to keep the DC side simple, and plug and play as possible, is there a downfall to using the 4 string combiner box that has the shutoff and all that inside it, and just capping off two of its inputs, using it as a 2 - 1 essentially, and giving each of the sets of 24 panels its own combiner box?

IF not, what amp circuit breakers should i make sure it has?
Are you not going to use all 48 panels?
If so you will need all 4 inputs.

If you can find a 2 string input to single output combiner you can use 2 of them in place of the 4-2.

The fuses are built into the combiner.
No breaker’s needed.
 
I think you mis-understood, im talking about getting 2 of the 4-1s because i cant find a 2-1s or 4-2s with everything plug and play and simple.

That would give me 8 total inputs, but i only intend to use 2 inputs on each one. And I know the fuses are built into the combiner, but some have 10A some are 15A, some are 20A, which one is right for this purpose if i use two of the 4-1s??

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